Fabrication of an Aluminum Control Box
for the Medical Industry

Aluminium Control BoxSince opening our doors in 1972, Pyramid Fab and Finish has developed a client base in a broad range of industries, and we are familiar with the standards and requirements unique to each. We manufactured the control housing shown here for a customer in the medical industry.

Constructed from .125″ thick aluminum, it features overall finished dimensions of 12.0″ in length, 14.0″ in width, and 9.0″ in height. Our CNC controlled press brakes and punch presses, combined with a conveyorized powder coating line and automatic hardware insertion equipment, allowed us to produce this job rapidly, economically, and within the customer specified five week timeline.

Notable features include counterbored holes in locations where the fastener was required to sit flush with the workpiece surface, silkscreening, and a easy-to-clean gray micro-texture powder. By maintaining focused attention on quality at each phase of the manufacturing cycle, we were able to uphold ±.005″ dimensional tolerances. Current production for this product is in the range of 50-250 units per order.

If you are interested in learning more about this project or any of our comprehensive set of fabrication services, contact us today.

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Medical Control Box Project Highlights

Product Name & Description

Medical Control Box

Capabilities Applied/Processes


Powder Coating
Hardware Insertion
Silk Screening

Equipment Used to Manufacture Part

Turret, Press Brake, Welder, Hardware Insertion Machine, Conveyorized Powder Coat Line

Overall Part Dimensions

12.000” x 14.000” x 9.000”

Tightest Tolerances

+/- .005”

Material Used

.125” Aluminum

Material Finish

Grey Powder

In Process Testing/Inspection Performed

Dimensional Inspection, Visual Inspection

Industry for Use



100 – 2500

Delivery/Turnaround Time

5 Weeks

Delivery Location

Saint Charles, IL – 30 mile radius

Standards Met

Customer supplied print, 2D CAD Drawing