Custom Fabricated Metal Parts For The Medical Industry

The medical and healthcare industries depend on precisely fabricated metal components to support device performance, safety, and regulatory compliance. Enclosures, control housings, frames, and mounting components directly affect how medical systems are built, protected, and deployed in clinical environments. Pyramid Fab & Finish manufactures these components for customers operating in medical and healthcare industry applications.

Why Choose Pyramid Fab and Finish

At Pyramid Fab and Finish, you can benefit from some of the best metal fabrication solutions for medical enclosures and parts.

Since our inception in 1972, we have provided metal fabrication for customers in many industries, with expertise around the specific requirements and industry standards for each. As a family-owned and operated business, we are trusted by industrial manufacturers across multiple sectors.

We are built for custom fabrication, production-level runs, complex assemblies, and tight tolerances. The medical field requires the utmost precision and accuracy, which is why we adhere to the most stringent industry standards and specifications to give our clients in this industry the best available equipment. We can meet some of the tightest tolerances within +/-.005″.

Our capabilities that matter to buyers include precision sheet metal fabrication, integrated powder coating services, high repeatability, and consistent quality.

As a single-source provider, we offer fabrication and finishing under one roof, which enables faster turnaround and simplified supply chain management.

Medical Equipment Fabrication Capabilities and Applications

At Pyramid Fab and Finish, our advanced equipment lineup enables us to fabricate a comprehensive range of metal components specifically for medical applications, including:

Medical device enclosure – Protects electronics in diagnostic or treatment equipment.
Control box – Houses user interfaces like switches, displays, and ports.
Mounting bracket – Supports internal components like circuit boards or sensors.
Faceplate panel – Hosts buttons, indicators, or connectors on medical devices.
Ventilated cover – Allows airflow around heat-sensitive medical electronics.
Battery cabinet – Encloses and protects batteries for backup or energy storage systems.
AC breaker distribution cabinet – Contains and organizes multiple circuit breakers for power distribution.
Battery rack – Supports and secures multiple batteries in stationary installations.
Battery monitoring enclosure – Houses electronics and sensors that track battery health and performance.

Capabilities

At Pyramid Fab and Finish, our advanced equipment lineup enables us to fabricate a comprehensive range of metal components specifically for the medical and healthcare industries. Our St. Charles, Illinois facility houses precision machinery designed to handle everything from small mounting brackets to large fixture housings.

Fabrication Capabilities

CNC Turret Punching

33-ton turret press with 60″ x 120″ maximum capacity
Multiple CNC turret punching machines for high-volume production
Precision hole patterns and cutouts
Tolerances within ±0.005 inches

Bending & Forming

130-ton press brake with 12-foot bed
Multiple brake presses (17-130 tons)
Cidan Futura Plus folding machine (8’6″ folding length)
Shapes sheet metal without material removal

Additional Processes

Punching – Dies for holes and unique shapes in metal sheets
Welding – Automated, semi-automated, and manual techniques for joining components. Fabrication may also entail spot welding, which can be used to form strong, localized welds.
Hardware Insertion – Studs, nuts, standoffs installed directly into sheet metal
Deburring – Cleans and smooths edges, hides surface imperfections
Rolling – Creates curves and rings in metal sheeting

Materials

We understand that sheet metal remains an ideal material for long-term use across a range of medical devices. We work with:

Aluminum – Lightweight and high performance
Stainless Steel – Industrial durability
Cold-Rolled Steel – Structural applications
Galvanized Steel – Corrosion resistance
Copper & Brass – Specialized applications

Integrated Powder Coating

Complete your components in-house with durable protective finishes. We offer integrated powder coating services with a number of finishing options:

TGIC, urethane, epoxy, polyester, and hybrid epoxy/polyester coatings
Glossy, flat, or textured finishes
UV resistance, impact protection, and temperature durability to enhance UV resistance, temperature resistance, and impact protection, depending on the requirements of the specific application
Custom-designed Faraday cage for full surface coverage

Medical Equipment Case Study

Since our inception in 1972, we have provided metal fabrication for customers in many industries, with expertise around the specific requirements and industry standards for each.

One of our customers in the medical industry required custom control housing, which our team was able to develop. Using computer numerical control (CNC) controlled press brakes and punch presses, along with various automatic hardware insertion equipment and a powder line coating conveyor, we were able to develop the desired product cost-effectively and efficiently, meeting the client’s required timeline of five weeks.

The end result was a control housing measuring 12″ in length, 9″ in height, and 14″ in width, made from a .125″-thick aluminum sheet. Throughout the fabrication process, we were able to maintain ±.005″ dimensional tolerances. At this time, we manufacture anywhere from 50 to 250 units with each order.

Key features of this medical device enclosure include:

Silkscreening
Counterbored holes in certain areas, ensuring the fastener sits flush with the surface of the workpiece
Easy-to-clean gray micro-texture powder

Metal Fabrication for Medical Equipment From Pyramid Fab and Finish

Need high-quality metal fabrication for custom medical equipment? Pyramid Fab and Finish offers some of the most dependable services available for nearly any project. We have worked with many customers in the medical industry to provide them with the solution they need based on their precise specifications. Using a combination of sheet metal fabrication, powder coating, and custom enclosures, we can work closely with you to develop some of the best products with consistent cost-effectiveness and agility.