Print quality, text and image clarity, and equipment reliability depend on well-made internal parts, enclosures, cabinets, and other components from trays to brackets. Part precision and accuracy directly affect whether barcode label systems, commercial printers, scanners, and other machines perform reliably in production environments.
Pyramid Fab & Finish works closely with printing industry manufacturers to produce high-quality metal parts for this equipment to keep printing operations running smoothly. From machine enclosures and printer cabinets to specific internal components, Pyramid provides top quality manufacturing and finishing services to meet your needs. Learn about our company and capabilities, and some of the common applications for our fabrication services.
Why Choose Pyramid Fab & Finish?
Pyramid Fab & Finish provides sheet metal fabrication and finishing services to customers in many industries, including the printing equipment industry. Our family-owned, minority-owned business supports many types of custom projects from small precision parts to large enclosures. We are equipped to handle small or large production runs, complex assemblies, and intricate or complex fabrication requirements.
In addition to comprehensive sheet metal forming capabilities, our team provides engineering support, powder coating, welding and assembly, and hardware insertion services, all in-house. This streamlines your project, simplifies the supply chain, and improves turnaround times.
Capabilities
Our St. Charles, IL facility is equipped with advanced manufacturing equipment for punching, bending, and forming machines that accommodate small and large components. We work with many different sheet metal and protective powder coating materials to meet your requirements.
Fabrication Capabilities
Punching
- 33-ton turret press with 60 in. x 120 in. maximum capacity.
- Multiple CNC turret punching machines for high-volume production.
- Precision hole patterns and cutouts.
- Tolerances within ±0.005 in.
Bending & Forming
- 130-ton press brake with 12 ft. bed.
- Multiple press brakes ranging from 17 to 130 tons.
- Cidan Futura Plus folding machine with 8 ft. 6 in. folding length.
Secondary Processes
- Welding using automated, semi-automated, and manual processes.
- Hardware insertion for studs, nuts, and standoffs.
- Deburring to smooth edges and improve appearance.
- Rolling machines to create curves, tubes, and rings.
Materials
- Aluminum: Lightweight and corrosion resistant.
- Stainless steel: Durable and corrosion resistant.
- Cold-rolled steel: Strong for structural uses.
- Galvanized steel: High-strength and corrosion resistant.
- Copper and brass: Specialized uses including thermal and electrical conductivity or aesthetic elements.
Integrated Powder Coating
Powder coating offers reliable protection against UV exposure, impact, and temperature extremes. We also offer in-house powder coating capabilities for long-lasting protection and an eye-catching, colorful finish. Our facility also includes a Faraday cage for consistent, complete surface coverage. Powder coating options include:
- TGIC, urethane, epoxy, polyester, and hybrid epoxy/polyester.
- Glossy, flat, or textured finish.
- Custom racking systems for optimal line density.
- Custom masking fixtures for complex masking requirements.
Printing Industry Applications
We have the equipment and experience to provide a variety of metal components and enclosures for printing and scanning equipment. Some examples of our work include:
Printers
- Printing enclosures or cabinets to protect internal components.
- Chassis frames for structural support.
- Catchers and output trays for barcode labels.
- Paper guide plates to prevent jams and misfeeds.
- Brackets to secure motors, control boards, and printheads.
- Support stands designed for large-format printing systems.
Scanners
- Scanner frames and base plates.
- Carriage brackets for optical equipment movement.
- Document feeder frames.
- Lid hinge assemblies.
A Printing Industry Case Study
One recent project for the printing industry is a barcode label catcher, which included multiple, complex angles and round bends. The part was constructed from 0.050 in. thick aluminum sheet and measured 9.0 in. x 7.0 in. Operations included precision bending, punching, and spot welding. After forming, we deburred the part and created a grained surface finish, in accordance with the customer-provided part print.
Thanks to our highly-skilled team, we were able to produce top-quality parts that met our customer’s requirements. We continue to manufacture this part in lots of 100 to 5,000 units, with a four-week delivery time.
Metal Fabrication for the Printing Industry from Pyramid Fab & Finish
For OEMs and manufacturers in the printing industry looking for precision, reliability, and scalability, Pyramid Fab & Finish is an ideal partner. We have decades of experience, dependable processes, and a real commitment to quality.
We’re ready to support your next printing industry project. Ready to get started? Contact us today or request a quote, and let’s discuss your application and requirements.